FTTH Cable Production Line – Advanced Production System
Did you know that up-to-date fiber optic cable systems are capable of running at velocities of up to 190 m/min? This incredible efficiency results from sophisticated manufacturing solutions engineered for rapid production.
These systems are developed to process various wire variants, such as drop cables and tight buffered cables. Their compact design, typically below 26 meters, suits them well for contemporary plants.
Seamless coupling with intelligent production networks guarantees uninterrupted functioning. Through MES/ERP connectivity, these compact fiber unit assembly lines deliver unmatched precision and efficiency. This makes them a top choice for enterprises aiming to stay ahead in the fiber network field.
Overview of the FTTH Manufacturing Line
Streamlined production systems play a vital role in meeting the growing need for reliable connectivity. These systems are designed to create high-quality light-transmitting wires that drive modern networks. With advanced technology, they ensure accuracy and rapidity in each phase of the production.
Defining the FTTH Production Line
The FTTH manufacturing line is an integrated system for manufacturing home fiber drop cables. Such cables are made up of bare fibers reinforced with iron or FRP materials, merging with safeguard coverings. Consequently, it forms a durable and efficient solution for rapid broadband links.
It works with various materials, such as PVC, LSZH, and PE polymers. Such adaptability guarantees it accommodates varied market demands. Moreover, the four-head fiber discharge system offers accurate strain regulation, ensuring precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its accuracy and performance. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are transforming how optical fibers are manufactured. Our high-tech system integrates precision, efficiency, and cutting-edge technology to produce premium performance. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Fundamental to our operation is a customized 50mm extruder engineered for exact substance allocation. It secures uniform excellence in all cables manufactured. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. This level of precision guarantees optimal performance and reduces waste, making it a cost-effective solution for manufacturers.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
Advanced Technology Behind the Production Line
Modern innovations are revolutionizing the production of fiber optic cables. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.
With energy use as low as 35KW/h during routine activity, this system is power-saving. Such efficiency lowers running expenses while upholding excellent functionality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.
Incorporating reinforced steel wires with cutting-edge Fiber cable sheathing line handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Advantage |
|---|---|
| FiberCAN PLC Control System | Accurate control and immediate supervision |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON Controllers | Reliable and exact performance |
| ERP Integration | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Advanced production setups are revolutionizing the production of dependable fiber networks. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Portable die backing for rapid setup modifications
- Compatibility with both indoor and outdoor specifications
Fabricating Compact Buffered and Free Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Adopting modern fabrication technologies offers considerable gains to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Improved Operational Speed and Yield
It guarantees rapid SZ stranding line function, producing 7-9km/h outputs based on cable dimensions, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Consistent and Uniform Cable Finishing
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Advantage |
|---|---|
| 7-9km/h Output | Increased operational efficiency |
| Efficient Power Usage | Lower energy costs |
| ≤0.02dB/km Loss | Superior performance |
| Ergonomic Design Height | Ergonomic design |
Conclusion
Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.